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Turkish Packaging Manufacturer Increases Film Production with ABA Line
Nov 17, 2025
Location: Istanbul, Turkey
Industry: Flexible Packaging
The Challenge
The client was facing production bottlenecks with their aging single-layer blown film machine, which couldn't meet the growing demand for high-quality packaging films. The equipment's inconsistent output quality and high energy consumption were affecting their competitiveness in the local market.
Our Solution
We supplied an advanced ABA three-layer blown film machine featuring precision extrusion technology and automatic thickness control. The symmetrical A/B/A structure allowed optimal material usage while maintaining excellent film properties. The line was equipped with IBC cooling system and PLC control for stable operation.
Results Delivered
- Increased production capacity by 45% while reducing energy consumption by 20%.
- Achieved consistent thickness control with ±3% tolerance.
- Enabled use of recycled material in middle layer, reducing raw material costs by 18%.
- Expanded product range to include premium packaging films for food and retail sectors.


