Location: Istanbul, Turkey
Industry: Flexible Packaging
 

The Challenge

The client was facing production bottlenecks with their aging single-layer blown film machine, which couldn't meet the growing demand for high-quality packaging films. The equipment's inconsistent output quality and high energy consumption were affecting their competitiveness in the local market.

Our Solution

We supplied an advanced ABA three-layer blown film machine featuring precision extrusion technology and automatic thickness control. The symmetrical A/B/A structure allowed optimal material usage while maintaining excellent film properties. The line was equipped with IBC cooling system and PLC control for stable operation.

Results Delivered

1. Increased production capacity by 45% while reducing energy consumption by 20%.
2. Achieved consistent thickness control with ±3% tolerance.
3. Enabled use of recycled material in middle layer, reducing raw material costs by 18%.
4. Expanded product range to include premium packaging films for food and retail sectors.