AB Double Layer High Speed Film Blowing Machine
AB Double Layer High Speed Film Blowing Machine

AB Double Layer High Speed Film Blowing Machine

The AB double-layer co-extrusion system utilizes two extruders to separately process virgin PE surface material and recycled core material, combining them in a precision die to produce high-quality, cost-effective composite film.

Film Thickness(mm): 0.01~0.08
Max. Output(kg/h): 80/100/120
Film Layer: 2

Product Applications

HDPE/LDPE Plastic Film
HDPE/LDPE Plastic Film
Shrink Film
Shrink Film
Agricultural Films
Agricultural Films
Garbage Bag
Garbage Bag
Dust Cover Film
Dust Cover Film

Product Overview

The equipment is equipped with two (or more) extruders. One extruder is responsible for the plasticizing and extrusion of the surface layer (A layer) material, usually using completely new PE material to ensure the surface properties of the film; the other extruder handles the plasticizing and extrusion of the core layer (B layer) material, which can use a high proportion of recycled material or calcium powder. The two molten material flows converge in a precision multi-layer spiral die, are uniformly distributed, and laminated into a tubular A/B/A structure film blank. After blowing, cooling, traction, and winding, it is finally made into an ABA three-layer composite film.
1. Significant Cost Reduction and Efficiency Improvement:
Core Layer Filling: The B layer (core layer) can incorporate up to 40%-50% calcium carbonate or recycled materials, greatly reducing material costs while maintaining the basic physical properties of the film.
Surface Layer Optimization: The A layer (surface layer) uses high-quality raw materials to ensure the film has good gloss, printing adaptability, and heat-sealing strength.
2. Outstanding Product Performance:
Strong Mechanical Properties: The three-layer composite structure makes the film superior to single-layer films in puncture resistance, impact resistance, and tear strength in both machine and transverse directions.
Good Stability: The A/B/A symmetrical structure effectively balances internal molecular orientation stress, resulting in a flat finished film that resists warping and misalignment during downstream bag-making processes.
Customizable Functions: Layer thickness ratios and raw material formulations can be flexibly adjusted according to customer requirements to achieve specific features such as anti-fog, anti-static, and enhanced toughness.
3. Stable and Reliable System:
Uses a PLC automatic control system for easy operation and stable,  high-efficiency external cooling air ring to ensure bubble stability and high production efficiency.
Precision spiral die head ensures uniform extrusion, effectively eliminating crystal spot streaks.

Product Configuration

Main motor Chinese Brand And  Siemens
Suitable materials HDPE, LDPE, LLDPE
Screw L/D 32:1 / 30:1
Inverter Delta Chinese Brand 
Temperature-controlled meter Omron
Air ring Double vent air ring

Product Parameters

Model YB-1000 YB-1200 YB-1400
Suitable materials HDPE LDPE LLDPE BIODEGRADABLE  EVA
Max film width 800mm 1000mm 1200mm
Roller width 1000mm 1200mm 1400mm
Film Thickness(mm) 0.01-0.1 0.01-0.1 0.01-0.1
Max.Extrusion Output 80kg 100kg 120kg
Machine outside( m) 5X2.2X5.5 5X2.4X5.5 5.5X2.8X6
Screw Diameter(mm) 50X2 55X2 60X2
Screw L/D 30:01:00 30:01:00 30:01:00

Optional Accessories

Auto  Loader
Auto Loader
PLC System
PLC System
Corona
Corona
Fast Screen Change
Fast Screen Change

Our Global Partners

Turkey Plastic Factory Expands with New Film Line
Turkey
Turkey Plastic Factory Expands with New Film Line
Peru Fishing Company Enhances Packaging with Film Machine
Peru
Peru Fishing Company Enhances Packaging with Film Machine
Russia Manufacturer Achieves Local Production with Film Equipment
Russia
Russia Manufacturer Achieves Local Production with Film Equipment
Mexico Supplier Upgrades Film Line to Boost Output
Mexico
Mexico Supplier Upgrades Film Line to Boost Output

FAQ

Your concerns about quality, customization, service and other issues related to blown film machines are answered here, and if you have special customization needs, you can contact the experts online!
View More
What is the A/B/A structure in your film blowing machine, and how does it save cost without sacrificing quality?
Our A/B/A (or AB double layer) structure uses two extruders to create a symmetrical three-layer film. The top and bottom layers (A) are made from virgin PE for excellent surface finish and printability, while the core layer (B) can incorporate 40-50% recycled material or calcium carbonate filler. This design reduces raw material costs by up to 30% while maintaining high mechanical strength and surface quality, offering the perfect balance of economy and performance.
What is the maximum output of your AB double-layer high-speed film blowing machine, and how is it achieved?
This model achieves a maximum output of 120 kg/h. The high speed is enabled by our 33:1 L/D alloy screw (30% higher output than standard screws) combined with a high-efficiency IBC cooling system that ensures rapid and stable bubble cooling. This allows for sustained high-speed production of consistent, high-quality film, maximizing your return on investment.
Can the B-layer use a high percentage of calcium carbonate (CaCO3), and how does it affect film properties?
Yes. Our machine is specifically designed for high-filling ratios, with the B-layer supporting 40-50% CaCO3 filler. The specialized screw design ensures proper plasticization and dispersion. This significantly reduces material cost while the A/B/A structure maintains good tensile strength and stiffness. The surface layers (A) of virgin material ensure the film retains excellent printability and sealability.
Is the A/B/A film suitable for high-speed bag making, and does it cause warping or misalignment?
Absolutely. The symmetrical A/B/A structure inherently balances internal molecular orientation stresses, resulting in a film with excellent lay-flat characteristics. This significantly reduces warping and misalignment during high-speed bag making, leading to higher bag production efficiency, less waste, and more consistent final product quality.
Can the thickness ratio between the A and B layers be adjusted to meet specific product requirements?
Yes, layer ratio adjustment is a key feature. The feed system for each extruder is independently controlled, allowing you to precisely customize the thickness ratio of the A and B layers (e.g., 20/60/20 or 15/70/15). This flexibility lets you optimize the balance between surface quality, core-layer cost-saving, and overall film properties for your specific application.

Related Product

ABA Three Layer High Speed Film Blowing Machine

YB series ABA three-layer film blowing machine utilizes dual extruders to produce symmetrical A/B/A structure films with virgin surface layers and recycled core material, delivering high performance at optimized cost.

ABA Three Layer High Speed Film Blowing Machine

YB series ABA three-layer film blowing machine utilizes dual extruders to produce symmetrical A/B/A structure films with virgin surface layers and recycled core material, delivering high performance at optimized cost.

450x2 Double Layers Carry Bag Making Machine

The main part of the bag-making machine uses three sets of servo motors. It can be applied to LDPE, HDPE, PBAT, and biodegradable materials.

News & Blog

Mono Layer Blown Film Machine

Mono Layer Blown Film Machine - The Ultimate Solution for Efficient Plastic Film Production

Discover the benefits of using mono layer blown film machines for efficient plas...
Trusted Film Blowing & Bag Making Machine Manufacturer

YONGBANG: Your Trusted Partner in Film Blowing and Bag Making Machine Manufacturing

Discover YONGBANG, your reliable partner in film blowing and bag making machine ...
ABA blown film machine

Which ABA blown film Machine fits high-efficiency production

When it comes to high-efficiency production needs, Yongbang's high-speed ABA thr...

GET A QUOTE

+86 13355883000

GET IN TOUCH NOW
Captcha Code
×
We value your privacy
We use cookies to provide you with a better online experience, analyse and measure website usage, and assist in our marketing efforts.
Accept All